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TR-DW301 Three-in-One Terminal Crimping & Heat-Shrink Tubing Machine






Detail Information
TR-DW301 Three-in-One Terminal Crimping & Heat-Shrink Tubing Machine
Product Highlights
1.The equipment is mainly constructed with branded original components, completing functions such as wire cutting, stripping, and terminal crimping with precise movements and stable performance.
2.The main unit is equipped with a built-in 4-wheel synchronous wire feeder to maintain constant wire tension, and comes with an automatic terminal tape cutting device.
3.Controlled by the main unit's motion control card, with Chinese/English touchscreen for parameter setting, featuring short adjustment time and easy operation.
4.Compatible with horizontal-feed and straight-feed OTP terminal dies.
5.Energy-saving, space-saving, and environmentally friendly equipment.
6.Two working modes:
Mode 1: One wire is heat-shrunk with tubing, the other is not, then combined crimping, followed by heat-shrinking tubing on the crimped end.
Mode 2: Two wires are individually heat-shrunk with tubing, then combined crimping and heat-shrinking with an additional layer of tubing.
Why Choose Us?
1.The equipment is mainly constructed with branded original components, completing functions such as wire cutting, stripping, and terminal crimping with precise movements and stable performance.
2.The main unit is equipped with a built-in 4-wheel synchronous wire feeder to maintain constant wire tension, and comes with an automatic terminal tape cutting device.
3.Controlled by the main unit's motion control card, with Chinese/English touchscreen for parameter setting, featuring short adjustment time and easy operation.
4.Compatible with horizontal-feed and straight-feed OTP terminal dies.
5.Energy-saving, space-saving, and environmentally friendly equipment.
6.Two working modes:
Mode 1: One wire is heat-shrunk with tubing, the other is not, then combined crimping, followed by heat-shrinking tubing on the crimped end.
Mode 2: Two wires are individually heat-shrunk with tubing, then combined crimping and heat-shrinking with an additional layer of tubing.
Equipment Name | TR-DW301 3-in-1 Terminal Crimping & Heat-Shrink Tubing Machine | |
Power Supply | Single-phase AC200V~242V 50/60Hz 10A | |
Efficiency | Approx. 800 pieces/hour for wire length 80-150mm | |
Processing Length | Intermediate insulation retention: 76mm~99999mm | |
Stripping Length | Front end: 0.5~8.0mm; Rear end: 0.1~10.0mm | |
Cutter Depth | Max adjustment: 5.50mm, Resolution: 0.01mm | |
Compressed Air | 0.5 MPa (5kgf/cm²) clean and dry gas | |
Size & Weight | W 800 *D2600*H1800 mm,approx. 900KG | |
Detection Devices | Low air pressure, wire presence/absence, crimping
abnormality, wire feeding abnormality | |
Wire Gauge Range | AWG22#~16# | |
Dongguan Turing Automation Technology Co., Ltd. was established in 2008, located in Dongguan City, Guangdong Province. The company specializes in the production of: automatic terminal embossing machine, automatic terminal embossing tinning machine, ultra-quiet energy-saving terminal machine, mute copper tape machine, computerized wire cutting and stripping machine, coaxial stripping machine, automatic nylon zip tie machine, automatic winding and bundling machine, heat shrinkable tube computerized pipe cutting machine, terminal machine molds, knife molds and new energy automation wiring harness processing equipment and so on. Mainly serves in the automobile and motorcycle, electronics, home appliances, electrical and other wiring harness processing enterprises electrical.
We have rich industry experience and are a reliable supplier. Our holding/co-operating factories have advanced production equipment and skilled frontline staff. Knowing that the development of our company depends on the innovation and quality of our products, we have established a quality management system that meets the requirements of the international quality management system. We constantly launch original innovations according to market and customer needs, always keep the novelty and innovation of our products, and think what our customers think and what they are anxious about. Providing customers with excellent service and meeting their needs is our eternal pursuit!
FAQs
Q1: What are the main functions of the TR-DW301 machine?
Answer: The TR-DW301 is an integrated solution that combines terminal crimping, heat shrink tubing feeding, and heating (shrinking) into one single process. It is designed to automate the protection of terminal connections, significantly reducing labor costs compared to manual operation.
Q2: What range of wire sizes and terminal types can this machine handle?
Answer: It is compatible with a wide range of standard wires (typically AWG18-AWG28, subject to specific terminal specs). Since terminals vary, we provide customized applicators (molds) to fit your specific terminal and tubing requirements.
Q3: How does the heat shrinking process ensure quality without damaging the wire?
Answer: The machine features a precise temperature control system and adjustable heating time. The heat is applied locally to the tubing area, ensuring a tight seal and consistent insulation without affecting the wire’s outer jacket.
Q4: What is the production capacity (speed) of this machine?
Answer: The TR-DW301 can achieve a cycle speed of approximately 700-1000 pieces per hour, depending on the wire length and operator proficiency. This is about 3-4 times faster than manual assembly.
Q5: Is the operation difficult? Does it require professional programming?
Answer: Not at all. The machine is equipped with a user-friendly PLC touch screen interface. Most parameters like heating time and crimping force can be adjusted digitally. We provide a detailed operation manual and video tutorials for your team.
Q6: Can I use different sizes of heat shrink tubes on the same machine?
Answer: Yes, the tubing feeding mechanism is adjustable. However, if the diameter difference is significant, you may need to change the guide rail or feeding components. Please share your tubing specs for a compatibility check.
Q7: What kind of power supply and air pressure are required?
Answer: The standard power requirement is AC 220V 50/60Hz, and it requires a stable air supply of 0.5 - 0.7 MPa. We can customize the plug type according to your country’s standard.
Q8: What is the maintenance routine for the TR-DW301?
Answer: Routine maintenance includes keeping the crimping blades clean, lubricating the moving parts daily, and ensuring the air filter is clear of moisture. We recommend a deep inspection every 6 months to ensure long-term precision.
Q9: Do you provide spare parts like crimping blades and heating elements?
Answer: Yes, we keep a full stock of wearing parts (blades, heating tubes, sensors). We recommend purchasing a "spare parts kit" along with the machine to minimize downtime during long-term production.
Q10: What is your warranty and after-sales technical support?
Answer: We offer a 12-month warranty on main components. For technical issues, we provide support via video calls, email, or remote diagnostics within 24 hours. If necessary, wear parts can be shipped via international express (DHL/FedEx).
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