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TR-500ST automatic all-in-one laser printing number tube heat shrinkable baking machine






Detail Information
TR-500ST automatic all-in-one laser printing number tube heat shrinkable baking machine
Product Highlights
1. High-efficiency 5-tube simultaneous processing
Output reaches 1,000-2,000 pieces per hour, greatly replacing manual work and improving wire harness processing efficiency.
2. Laser engraving with zero consumables
UV laser printing requires no ink or ribbons. Marks are water & oil resistant, cutting long-term consumable costs.
3. Flexible customized production
Compatible with standard sleeves φ1.5–φ10; each tube supports separate text/font printing and interval printing for custom orders.
4. Intelligent PLC control system
All-in-one industrial PC plus upper software, 7-inch touch screen for visual operation. Real-time content/quantity check and instant parameter editing reduce errors.
5. Integrated stable full-process processing
Precision automatic feeding without jamming. Combines marking, threading and heat baking, with multi-protection to extend machine lifespan.
Why Choose Us?
1.The equipment is mainly constructed with branded original components, completing functions such as wire cutting, stripping, and terminal crimping with precise movements and stable performance.
2.The main unit is equipped with a built-in 4-wheel synchronous wire feeder to maintain constant wire tension, and comes with an automatic terminal tape cutting device.
3.Controlled by the main unit's motion control card, with Chinese/English touchscreen for parameter setting, featuring short adjustment time and easy operation.
4.Compatible with horizontal-feed and straight-feed OTP terminal dies.
5.Energy-saving, space-saving, and environmentally friendly equipment.
6.Two working modes:
Mode 1: One wire is heat-shrunk with tubing, the other is not, then combined crimping, followed by heat-shrinking tubing on the crimped end.
Mode 2: Two wires are individually heat-shrunk with tubing, then combined crimping and heat-shrinking with an additional layer of tubing.
Equipment Name | TR-500ST Automatic Laser Marking & Wire Marker Tube Threading
All-in-One Machine | |
Power Supply | AC 220V 50/60Hz,2500W | |
Monitor | 17-inch | |
Equipment casing baking length | 8mm-45mm (optional jig) | |
Baking Temperature | 0°C-400°C (adjustable by thermostat) | |
Size & Weight | L900xW550xH1290mm,165kg | |
Equipment Casing
Compatibility Range | 1.5φ/10φ standard Customizable up to φ12 | |
Air pressure
requirements | 0.5/0.65MPa | |
Operating
temperature | 0℃-50℃ | |
Storage temperature | -20℃-60℃ | |
Operating humidity | 10%RH~90%RH (no condensation) | |
Anti-interference
ability | Interference voltage: 1500Vp-p; pulse period: 1us;
duration: 1 minute | |
Atmosphere | No corrosive gases | |
Cooling method | forced water cooling | |
Product Description
1. industrial automation PLC, industrial control machine with the upper computer software control, simple operation, stable work, high efficiency.
2, through the upper computer software to achieve automatic printing of heat shrinkable tube labels, and characters can be set freely, while the two core lines can be achieved by printing different labels, heat shrinkable tubing automatic loading and cutting, with the fixtures freely set the baking length, through the positioning device to adjust the baking position.
3, the capacity of 1000-2000 terminals / hour (depending on the speed of manual on-line).
4, the equipment compatibility, through the replacement of fixtures can achieve a variety of specifications line material processing.
Dongguan Turing Automation Technology Co., Ltd. was established in 2008, located in Dongguan City, Guangdong Province. The company specializes in the production of: automatic terminal embossing machine, automatic terminal embossing tinning machine, ultra-quiet energy-saving terminal machine, mute copper tape machine, computerized wire cutting and stripping machine, coaxial stripping machine, automatic nylon zip tie machine, automatic winding and bundling machine, heat shrinkable tube computerized pipe cutting machine, terminal machine molds, knife molds and new energy automation wiring harness processing equipment and so on. Mainly serves in the automobile and motorcycle, electronics, home appliances, electrical and other wiring harness processing enterprises electrical.
We have rich industry experience and are a reliable supplier. Our holding/co-operating factories have advanced production equipment and skilled frontline staff. Knowing that the development of our company depends on the innovation and quality of our products, we have established a quality management system that meets the requirements of the international quality management system. We constantly launch original innovations according to market and customer needs, always keep the novelty and innovation of our products, and think what our customers think and what they are anxious about. Providing customers with excellent service and meeting their needs is our eternal pursuit!
FAQs
1. What are the core functions of the TR-500ST?
Conclusion: It is a 3-in-1 automated production unit that integrates laser marking, precision cutting, and heat-shrink baking.
Detail: Traditionally, wire identification requires three separate steps: printing labels, manual cutting, and using a heat gun. The TR-500ST automates this entire workflow. You simply feed a roll of tubing into the machine, and it outputs finished, marked, and shrunk tubes ready for assembly.
2. Why should I choose laser marking over traditional inkjet or thermal transfer?
Conclusion: Laser technology offers permanent marking, zero consumables, and higher precision.
Detail:
Permanence: Laser marking creates a physical change in the material, making it resistant to oil, friction, and harsh solvents (unlike ink, which can smudge or fade).
Cost-Efficiency: There is no need for ink ribbons or cartridges. Your only ongoing cost is electricity.
High Resolution: It can easily print tiny serial numbers, 2D codes, and logos with crisp edges that are easy for scanners to read.
3. Which tube materials are compatible with this machine?
Conclusion: It is optimized for PVC and Polyolefin (Heat Shrink) tubing.
Detail: The machine works best with standard industrial marker tubes, including white, yellow, and high-visibility heat shrink sleeves. If you use specialized materials like Teflon (PTFE) or Fluororubber, please send us samples for testing, as these may require a specific laser source (e.g., UV vs. Fiber).
4. Can the machine handle different tube diameters?
Conclusion: Yes, it typically supports tube diameters from Φ2.0mm to Φ30mm.
Detail: The TR-500ST features an adjustable feeding mechanism and positioning molds to ensure stability for various sizes. For extremely small wires (under 2mm) or oversized tubes, we offer custom fixtures to maintain accuracy.
5. How does the "Automatic Baking" feature work?
Conclusion: It uses a PID constant temperature tunnel to ensure uniform shrinkage.
Detail: After marking and cutting, the tube passes through a controlled heating zone. Unlike manual heat guns, which can cause uneven shrinkage or burn the material, our system ensures every tube is shrunk to the exact same specifications, significantly improving the aesthetics and quality of your wire harnesses.
6. Does the software support batch data import?
Conclusion: Yes, it supports Excel and CSV file imports for high-volume production.
Detail: The machine comes with a user-friendly industrial PC interface. You don't need to type codes manually. Simply import your wire list from Excel, and the machine will automatically change the text for each segment. This eliminates human error and saves hours of setup time.
7. What is the production speed (Output per hour)?
Conclusion: Depending on the tube length and text complexity, it can process 2,000 to 4,000 segments per hour.
Detail: The laser marking speed is nearly instantaneous (up to 7,000mm/s). The overall throughput is optimized by the high-speed servo feeding system. One TR-500ST can typically replace the labor of 5 to 8 manual workers.
8. What maintenance is required for the laser source?
Conclusion: The laser source is virtually maintenance-free with a long service life.
Detail: The industrial-grade laser source is rated for 20,000 to 100,000 hours of operation. Maintenance is simple: keep the lens clean from dust and occasionally lubricate the mechanical guide rails. There are no expensive print heads or nozzles to replace.
9. How do you ensure the safety of the operator?
Conclusion: The machine is designed with full enclosures and safety interlocks.
Detail: The laser marking area is fully shielded to prevent eye damage. It also includes an integrated fume extraction port to remove any smoke or odors generated during the marking or baking process, ensuring a clean and safe workshop environment.
10. How do you provide after-sales support for international clients?
Conclusion: We provide pre-delivery calibration, video training, and remote technical support.
Detail:
Plug-and-Play: We calibrate the machine using your specific samples before shipping.
Documentation: You will receive detailed English manuals and step-by-step operation videos.
Remote Support: Our engineers can assist via video call or remote desktop software to help with troubleshooting or software updates.
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