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Dongguan Turing Automation Co., Ltd.| | Zhongshan Qiaoxi Intelligent Technology Co., Ltd.

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TR-KL04 Automatic Automotive Starter Coil Insulation Paper Inserting & Taping Machine

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Categories	Single Point Tape Wrapping Machine
Brand	Turing
Model	TR-KL04
Power	220V 50Hz
Application	Single Point Tape Wrapping Machine
Feature	Stable Performance
Function	Automatic Tape Winding Machine
FOB port	shenzhen ,guangzhou ,zhongshan
Terms of Payment	Western Union, MoneyGram, T/T
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Detail Information

TR-KL04 Automatic Automotive Starter Coil Insulation Paper Inserting & Taping Machine

Product Highlights

1. End-to-End Production Line Automation:Closed-loop unmanned operation with automatic feeding, precision alignment and automatic unloading, cutting labor costs by 60%–80% for massive manpower savings.

2. Full Compatibility & Fast Changeover:Compatible with toroidal coils including motor coils, stators, inductors, as well as various tape consumables. Suitable for automotive, home appliance and power supply industries, reducing inventory pressure and improving operational flexibility.

3. PLC + HMI Intelligent Control:World-class PLC paired with an intuitive HMI; supports parameter saving and one-touch recall, ensuring consistent and stable processing accuracy.

4. Smart Material Shortage Warning & Low Downtime:High-precision sensors monitor consumable levels in real time, triggering automatic low-material alerts and enabling quick material replacement. Maximizes production uptime and guarantees on-time delivery of bulk orders.

5. Durable Modular Design & High ROI:Wear-resistant core components with a modular structure for easy maintenance and upgrades, reducing the Total Cost of Ownership (TCO) across the equipment lifecycle.

TR-J5 semi-automatic 85mm wide point tape wrapping machine

Why Choose Us?

1.The equipment is mainly constructed with branded original components, completing functions such as wire cutting, stripping, and terminal crimping with precise movements and stable performance.

2.The main unit is equipped with a built-in 4-wheel synchronous wire feeder to maintain constant wire tension, and comes with an automatic terminal tape cutting device.

3.Controlled by the main unit's motion control card, with Chinese/English touchscreen for parameter setting, featuring short adjustment time and easy operation.

4.Compatible with horizontal-feed and straight-feed OTP terminal dies.

5.Energy-saving, space-saving, and environmentally friendly equipment.

6.Two working modes:

Mode 1: One wire is heat-shrunk with tubing, the other is not, then combined crimping, followed by heat-shrinking tubing on the crimped end.

Mode 2: Two wires are individually heat-shrunk with tubing, then combined crimping and heat-shrinking with an additional layer of tubing.

Equipment Name	TR-KL04 Automatic Coil Insulation Paper Inserting & Taping Machine
Power Supply	220V/50HZ，1kW
Size & Weight	2100x1400×2000mm, 500kg
Efficiency	3 S
Air Pressure	5-6KG/cm²
Tape Width	5~10mm (Customizable)
Cutting Length	20~90mm (Customizable)
Tape Roll O.D.	Max ￠200mm
Insulation Paper Roll O.D.	Max ￠300mm
Tape Roll Inner Diameter	￠76mm
Insulation Paper Roll Inner Diameter	￠76mm
Insulation Paper Cutting Width	Φ13mm (Customizable)
Insulation Paper Height	24-30mm (Customizable)
Coil Size	Customized, subject to actual product

Functional Features

1.Designed for internal tape wrapping of various products such as motor coils, stator windings, and inductor coils.

2.Compatible with multiple tape materials, including masking tape, Mylar tape, barrier tape, and high-temperature tape.

3.Equipped with automatic insulation paper folding and automatic insertion into coil pins.

4.3-second taping cycle; taping times, layers, and length are all adjustable.

5.Automatic coil feeding via assembly line, automatic positioning, and automatic unloading, saving time and labor.

6.Automatic tape shortage alarm for quick and easy replacement.

7.Human-machine interface with PLC control system.

Dongguan Turing Automation Technology Co., Ltd. was established in 2008, located in Dongguan City, Guangdong Province. The company specializes in the production of: automatic terminal embossing machine, automatic terminal embossing tinning machine, ultra-quiet energy-saving terminal machine, mute copper tape machine, computerized wire cutting and stripping machine, coaxial stripping machine, automatic nylon zip tie machine, automatic winding and bundling machine, heat shrinkable tube computerized pipe cutting machine, terminal machine molds, knife molds and new energy automation wiring harness processing equipment and so on. Mainly serves in the automobile and motorcycle, electronics, home appliances, electrical and other wiring harness processing enterprises electrical. We have rich industry experience and are a reliable supplier. Our holding/co-operating factories have advanced production equipment and skilled frontline staff. Knowing that the development of our company depends on the innovation and quality of our products, we have established a quality management system that meets the requirements of the international quality management system. We constantly launch original innovations according to market and customer needs, always keep the novelty and innovation of our products, and think what our customers think and what they are anxious about. Providing customers with excellent service and meeting their needs is our eternal pursuit!

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FAQs

1. What is the primary purpose of the TR-KL04 machine?

Conclusion: It is a specialized automated unit for inserting insulation paper and wrapping adhesive tape onto automotive starter coils.

Detail: In the production of starter motors, ensuring perfect insulation is critical. The TR-KL04 automates the tedious process of cutting insulation paper to size, inserting it into the coil core, and then securing it with tape. This integration ensures the coil is fully protected against electrical shorts and mechanical vibration.

2. Why is this machine specifically labeled for "Automotive Starter Coils"?

Conclusion: It is built for heavy-duty performance and higher precision required by the automotive industry.

Detail: Automotive starter coils are subject to high currents and extreme vibrations. Unlike standard electronic transformers, these coils require thicker insulation and tighter taping. The TR-KL04 is engineered with reinforced mechanical components and high-torque servo motors to handle the specific dimensions and tension requirements of automotive-grade components.

3. How much can this machine improve production efficiency?

Conclusion: One TR-KL04 can typically replace 3 to 5 manual workers while maintaining a 24/7 consistent output.

Detail: Manual paper insertion and taping are slow and prone to human error. This machine operates at a constant high-speed cycle, significantly reducing the "per-piece" production time. For a factory, this means higher throughput and a much faster return on investment (ROI), usually within 6–10 months.

4. What types of insulation paper and tapes are compatible?

Conclusion: It supports industrial materials like Nomex®, DMD, Polyester film, and various adhesive tapes (including masking tape, Mylar tape, barrier tape, and high-temperature tape., etc.).

Detail: The feeding and cutting system is adjustable. Whether you are using rigid insulation paper or flexible films, the machine can be calibrated to cut and insert them without jamming. The taping unit is compatible with most standard industrial adhesive tapes used in motor manufacturing.

5. How does the machine ensure the "tightness" of the tape wrap?

Conclusion: It utilizes a precision tension control system and servo-driven rotation.

Detail: Loose taping can lead to insulation failure. The TR-KL04 uses an adjustable brake/tensioner on the tape spool and a servo motor to rotate the coil. This ensures the tape is applied with consistent pressure every time, resulting in a tight, uniform finish that meets strict automotive quality standards.

6. Is the machine adaptable to different coil sizes and shapes?

Conclusion: Yes, it features quick-change tooling and programmable logic.

Detail: We understand that starter coils come in various sizes. The TR-KL04 uses modular jigs (fixtures). If you need to switch to a different coil model, you simply swap the fixture and select the corresponding program on the HMI (Human Machine Interface) screen. Custom fixtures can be designed based on your specific coil samples.

7. Does the machine require a highly skilled operator?

Conclusion: No, it is designed for "Easy-to-Operate" industrial use.

Detail: The system runs on a PLC with a user-friendly touch screen. Once the parameters (length of paper, number of tape wraps, speed) are set, the operator only needs to load the coils and monitor the material levels. We provide full English manuals and video tutorials to get your team up to speed quickly.

8. What are the main wear parts, and how often should they be replaced?

Conclusion: The cutting blades and feeding rollers are the primary consumables.

Detail:

Blades: Depending on the material hardness, blades usually last for hundreds of thousands of cuts before needing sharpening or replacement.

Rollers: Rubber feeding rollers may wear down over 1-2 years of heavy use.

We include a "Spare Parts Kit" with every machine to ensure zero downtime during initial operations.

9. Can this machine be integrated into a fully automatic production line?

Conclusion: Yes, it is "Automation-Ready" with standard I/O ports.

Detail: While it works perfectly as a standalone station, the TR-KL04 can be equipped with sensors and communication protocols to sync with robotic arms or conveyor belts. This allows it to be part of a larger "Smart Factory" setup for end-to-end starter motor assembly.

10. How do you handle international technical support if a fault occurs?

Conclusion: We provide remote diagnostics, video support, and global parts shipping.

Detail:

Remote Help: 90% of operational issues can be solved via a video call with our engineers.

Modular Design: The machine is built with world-class components (like Omron/Schneider/SMC). If a part fails, it is often available locally, or we can ship a replacement via DHL/FedEx within 3-5 days.

Pre-shipment Testing: We always test the machine with your specific samples and provide a "Golden Sample" video before the machine leaves our factory.