Factory Direct from Dongguan · CE Certified · Est. 2008CE Certified · Est. 2008 · 18 Years Manufacturing100% Run-in Tested Before Shipment
Process family

Terminal Crimping Machines

A terminal crimping machine joins a stripped conductor to a terminal by plastically deforming the terminal barrel around the strands. Crimp quality is set by three things: the applicator or die, the crimp height, and the pull force the finished joint withstands — not by the press force alone. This family spans bench-top presses for low-volume harness shops through fully automatic cut-strip-crimp platforms used in automotive and EV harness production. Turing has built these machines in Dongguan since 2008, and machines dies and applicators in-house on CNC vertical machining centres.

For any given terminal, crimp height is a process window with a lower and an upper limit. Below the window the joint fails in pull test; above it the terminal cracks at the insulation crimp. That window is why crimp height is measured and logged in production rather than set once at commissioning.

Process chain

  1. 1

    Cut & Strip

  2. 2

    Terminal feed (loose · banded · reel)

  3. 3

    Crimp (applicator + die)

  4. 4

    Crimp-height · pull-force check

  5. 5

    Offload

Machines in this family differ mainly in how the terminal is fed and how much of the sequence before and after crimping is automated.

Product lines in this family

Terminal Crimping Machine

Family entry point: presses and applicators, loose and banded terminal feeding, single and double-head configurations.

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Fully Automatic Terminal Crimping Machine

Cut, strip, crimp and inspect in one cycle with automatic terminal feed — the highest-throughput tier in the family.

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Semi-Automatic Terminal Crimping Machine

Operator-fed presses for low volume and frequent changeover; the tier that replaces hand tools without automating the line.

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Wire Stripping and Terminal Crimping Machine

Strip and crimp combined so a wire is terminated in a single handling step.

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Sheathed wire Terminal Crimping Machine

Sheathed and round cable, where the outer jacket is prepared before the conductor is crimped.

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Dipping Tin Terminal Crimping Machine

Adds hot-dip tinning to the crimp for joints that must be soldered or resistance-welded afterwards.

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Plastic Shell Terminal Crimping Machine

Inserts the crimped terminal into a plastic housing in the same cycle.

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Inserting Tube Terminal Crimping Machine

Inserts a number tube or marker sleeve onto the wire as part of termination, for in-line identification.

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Inserting Waterproof Plug Terminal Crimping Machine

Fits the waterproof plug or seal onto the wire before or after the crimp, for sealed connectors.

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New Energy Servo Terminal Crimping Machine

Servo-driven presses for EV and high-voltage harness work, where crimp force repeatability matters most.

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servo motor terminal crimp

Servo press architecture for applications where pneumatic force variation is not acceptable.

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Semi-auto Copper Strip Crimping Machine

Copper strip and copper tape crimping — the material is the strip itself, not a stranded conductor.

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Fully Automatic Copper Tape Machine

Fully automatic copper tape feeding, cutting and bonding for shielding and busbar applications.

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Fully auto crimp solder seal

Crimp, solder and seal in one sequence for splices that must be both mechanically and electrically closed.

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Auto crimp cut strip solder

Cuts, strips, crimps and solders in an uninterrupted cycle for high-mix harness assembly.

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Automatic Iron Ring Crimping Machine

Iron ring and ring-terminal crimping, plus the cast-iron mute-terminal presses used where noise matters.

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Connector Nut Screwing Machine

Tightens connector nuts and boots after termination — a fastener operation, not a crimp.

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Parts for Terminal Crimping Machine and Wire Cutting and Stripping Machine

Applicators, dies, blades and wear parts, including dies machined to a customer drawing.

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Choosing within this family

Terminal first, press second.

Loose terminals, banded strips and reel-fed terminals each require a different feeding method; the press is selected around it.

State the applicator, not just the machine.

Crimp quality follows the applicator and die. If the terminal is proprietary, confirm applicator availability before ordering.

Force repeatability is the servo argument.

Pneumatic presses vary with supply-air pressure; a servo press holds the same stroke and force across a shift.

Decide the inspection tier.

Crimp height measurement and pull testing can be a manual per-batch step or a per-piece in-line function. The second is a different machine.

Sealed connectors change the sequence.

Inserts, plugs and seals must be placed in the correct order relative to the crimp; getting this wrong cannot be corrected downstream.

Frequently asked

Three things: the applicator or die geometry, the crimp height relative to the terminal's specified window, and whether the finished joint passes a pull test. Press force alone does not determine quality — an over-tight crimp cracks the terminal.
Loose terminals suit low volume and frequent terminal changes. Banded strips and reel feed suit automatic machines because the strip indexes itself and eliminates hand loading. The choice usually follows the volume, not the price.
Yes — we build machines that insert tube markers, plastic shells and waterproof plugs as part of the cycle. The insertion order relative to the crimp is machine-specific and is confirmed against your connector drawing.
A pneumatic press derives force from supply-air pressure, which drifts. A servo press drives the stroke directly, so force and position repeat across a shift. For EV and high-voltage harnesses the repeatability is usually the deciding factor.
We machine dies in-house on CNC vertical machining centres, including dies made to a customer drawing. Applicators for standard terminal series are supplied with the machine.
Send the terminal and a length of your wire. We crimp, measure crimp height, run a pull test, and return the numbers with a video. This is free and is done before you commit.

Send us your wire and terminals

We run a free crimp test on your material and return a video before you commit.

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