Harness Assembly, Tinning and Auxiliary Production Machines
Not every operation on a harness line is cutting, crimping or taping. This family covers the operations that sit before and after termination and the production lines that build the surrounding components: hot-dip tinning of stranded ends, component assembly, adhesive dispensing, foaming, boxing and arranging, and battery pack assembly lines. They are specified differently from the main line — usually by cycle time per station and by how many operations a single operator can supervise. Hot-dip tinning is used where a stranded end must be closed before it enters a screw clamp or a soldered joint, because bare strands spread and unwind under torque.
Process chain
- 1
Sub-assembly
- 2
Component insertion / dispensing
- 3
Boxing & arranging
- 4
Tinning finishing
- 5
Offload
The lines in this family are configured per product rather than selected from a catalogue; cycle time per station and operator count are the sizing inputs.
Product lines in this family
Caster Assembly Machine
Caster and rivet assembly, including semi-automatic and single-rivet brake variants.
View machinesDispensing and backing machine
Adhesive dispensing and backing-paper application on tape and formed components.
View machinesFoaming Machine
High-pressure and polyurethane foaming, including track-based production lines.
View machinesInjection Molding Boxing & Arranging Machine
Injection moulding with boxing and arranging as one line.
View machinesNew Energy Battery Pack Assembly Line
Battery pack assembly as a configured line rather than a single machine.
View machinesDental Floss Making Machine
An auxiliary production line outside the harness sector, built on the same machine platforms.
View machinesTin Dipping Machine
Hot-dip tinning of stranded wire ends — flux and solder bath, with or without prior stripping.
View machinesIndustries served
Choosing within this family
Specify by shift target and operator count, not by machine model.
These lines are configured, so the sizing inputs come from your production plan.
Tinning is a material decision before it is a machine decision.
Solder alloy, flux type and bath temperature are set by the terminal or the subsequent process.
Decide where inspection sits.
On a configured line, inspection can be a station or an in-line function; the choice changes the station count.
Tooling changeover follows product changeover.
If the line makes more than one product, changeover time becomes a specification, not a detail.
Auxiliary equipment should not set the line takt.
If a configured line is paced by its slowest auxiliary station, the line is mis-sized.